Tool Refurbishment
We do full-tool refurbishments for the following:
- Mirra™ Stand-alone
- Mirra-Trak™
- Mirra-Mesa™
- Dessica™
- Re-build of tool occurs in ISO 6 cleanroom environment
- Tools are fully assembled and cycle tested by running wafers with DI water prior to shiupment
- On site start-up support includes calibrations & wafer cycling run
- 1 year limited warranty
- Tool is fully dis-assembled down to frame
- Thorough cleaning to remove years of accumulated slurry and stains
- Replace e-chain with Balanceworx design remote pneumatic unit and cascade
- New regulators, transducers, and valves
- Relocates pressure regulators, valves and transducers off spindles to top of tool for easy access
- Cascade design provides for cleaner cable runs and prevent early cable failures
- Dual Channel Proportional Pneumatics Boards
- See our remote cascade and pneumatics for more information
- Rotary unions refurbished
- NSK Spindle Motors refurbished
- NSK Drivers refurbished
- Spindles rebuilt, new bearings
- Headsweep assemblies rebuilt
- Cross removed and re-coated
- New spindle covers
- Cross hub and motor assembly removed and rebuilt
- New wafer slip board & dual detection sensor assemblies
- HCLU full rebuild
- Parts re-coated
- New pedestal shaft, cylinders, jaws, forks
- See our HCLU Refurbishment for more details
- Platen motors refurbished
- New platen gearboxes
- Platens and subplatens re-coated
- ISRM modules are refurbished/replaced for each platen
- New slip rings
- New platen bearings
- Rebuilt pad conditioning base assembly with new coatings for base and optional acrylic top covers
- Refurbished pad conditioning head assembly
- New slurry arms with HPR, drop tubes, HPR collars, and slurry arm bases
- New interplaten clean blocks and shrouds
- All new teflon tubing for all fluid delivery
- All new valving for fluid delivery
- New drain assembly (configured for 1, 3, or 4 drain outlets)
- New slurry delivery module with new flow controllers
- Your choice of McMillan, Malema, SMC – pricing options will vary
- New pad conditioning pneumatic control panel
- All new boards for pneutronics rack
- Wet robot rebuilt with extended leadscrew and bearing captured end, new kevlar track belt
- New z-axis, wrist, and shoulder motors
- New exterior lower panels
- New exterior upper panel
- New middle skins (windows)
- New pad conditioning trays and rails
Additional Options
- Conversions between Titan™ and Profiler™
- Pricing changes based on how tool came prior to refurbishment to desired configuration
- Can accommodate additional customer requests
Input Station
- Remove, dis-assemble and clean module
- Replace seals
- Replace roller shafts
- Replace spacers and bushings
- Replace transport belts
- Replace pulleys
Brush Boxes
- Replace all seals and o-rings
- Replace all bushings
- Replace cracked or broken shaft housings
- Replace all drive & transfer belts
- Inspect and replace or rebuild motors
- Inspect sensors and replace as needed
SRD
- Replace aluminum rollers with plastic
- Re-coat all aluminum
- Replace all bushings
- Replace all cylinders
- Replace all drive & transfer belts
- Inspect and replace or rebuild motors
- Inspect sensors and replace as needed
Electrical Cabinet/General
- McMillan flow meters with upper and lower control limits installed on critical chem and DI lines
- Replace all barb fittings with push-to-connect fittings
- New SSD Hard Drive
- New touch-screen display/user interface
This configuration also comes with the following Standard Mirra™ specifications:
- Tool is fully dis-assembled down to frame
- Thorough cleaning to remove years of accumulated slurry and stains
- Replace e-chain with Balanceworx design remote pneumatic unit and cascade
- New regulators, transducers, and valves
- Relocates pressure regulators, valves and transducers off spindles to top of tool for easy access
- Cascade design provides for cleaner cable runs and prevent early cable failures
- Dual Channel Proportional Pneumatics Boards
- See our remote cascade and pneumatics for more information
- Rotary unions refurbished
- NSK Spindle Motors refurbished
- NSK Drivers refurbished
- Spindles rebuilt, new bearings
- Headsweep assemblies rebuilt
- Cross removed and re-coated
- New spindle covers
- Cross hub and motor assembly removed and rebuilt
- New wafer slip board & dual detection sensor assemblies
- HCLU full rebuild
- Parts re-coated
- New pedestal shaft, cylinders, jaws, forks
- See our HCLU Refurbishment for more details
- Platen motors refurbished
- New platen gearboxes
- Platens and subplatens re-coated
- ISRM modules are refurbished/replaced for each platen
- New slip rings
- New platen bearings
- Rebuilt pad conditioning base assembly with new coatings for base and optional acrylic top covers
- Refurbished pad conditioning head assembly
- New slurry arms with HPR, drop tubes, HPR collars, and slurry arm bases
- New interplaten clean blocks and shrouds
- All new teflon tubing for all fluid delivery
- All new valving for fluid delivery
- New drain assembly (configured for 1, 3, or 4 drain outlets)
- New slurry delivery module with new flow controllers
- Your choice of McMillan, Malema, SMC – pricing options will vary
- New pad conditioning pneumatic control panel
- All new boards for pneutronics rack
- Wet robot rebuilt with extended leadscrew and bearing captured end, new kevlar track belt
- New z-axis, wrist, and shoulder motors
- New exterior lower panels
- New exterior upper panel
- New middle skins (windows)
- New pad conditioning trays and rails
Additional Options
- Conversions between Titan™ and Profiler™
- Pricing changes based on how tool came prior to refurbishment to desired configuration
- Can accommodate additional customer requests
Wafer Input Platform
- Change sensor to through beam as required to avoid wafer sensing issues due to backside coloration
Wafer Input Station
- Change sensor to through beam as required
- Rebuild assembly
- All parts that touch the wafer are chemically cleaned
Meg Tank
- All fluid sensors and valves can be chemically cleaned and replaced as required
- Meg tank chemically cleaned
- Wafer present sensor added as required
Brush Boxes
- All fluid sensors and valves can be chemically cleaned and replaced as required
- Brush box bearings replaced with ceramic hybrid bearings
- Brush boxes chemically cleaned
Output Station
- Sensor changed to through beam as required to avoid wafer coloration issues
- Assembly fully refurbished
Walking Beam
- PEEK arms arms installed
- Wafer clamps replaced with either Teflon or PEEK
This configuration also comes with the following Standard Mirra™ specifications:
- Tool is fully dis-assembled down to frame
- Thorough cleaning to remove years of accumulated slurry and stains
- Replace e-chain with Balanceworx design remote pneumatic unit and cascade
- New regulators, transducers, and valves
- Relocates pressure regulators, valves and transducers off spindles to top of tool for easy access
- Cascade design provides for cleaner cable runs and prevent early cable failures
- Dual Channel Proportional Pneumatics Boards
- See our remote cascade and pneumatics for more information
- Rotary unions refurbished
- NSK Spindle Motors refurbished
- NSK Drivers refurbished
- Spindles rebuilt, new bearings
- Headsweep assemblies rebuilt
- Cross removed and re-coated
- New spindle covers
- Cross hub and motor assembly removed and rebuilt
- New wafer slip board & dual detection sensor assemblies
- HCLU full rebuild
- Parts re-coated
- New pedestal shaft, cylinders, jaws, forks
- See our HCLU Refurbishment for more details
- Platen motors refurbished
- New platen gearboxes
- Platens and subplatens re-coated
- ISRM modules are refurbished/replaced for each platen
- New slip rings
- New platen bearings
- Rebuilt pad conditioning base assembly with new coatings for base and optional acrylic top covers
- Refurbished pad conditioning head assembly
- New slurry arms with HPR, drop tubes, HPR collars, and slurry arm bases
- New interplaten clean blocks and shrouds
- All new teflon tubing for all fluid delivery
- All new valving for fluid delivery
- New drain assembly (configured for 1, 3, or 4 drain outlets)
- New slurry delivery module with new flow controllers
- Your choice of McMillan, Malema, SMC – pricing options will vary
- New pad conditioning pneumatic control panel
- All new boards for pneutronics rack
- Wet robot rebuilt with extended leadscrew and bearing captured end, new kevlar track belt
- New z-axis, wrist, and shoulder motors
- New exterior lower panels
- New exterior upper panel
- New middle skins (windows)
- New pad conditioning trays and rails
Additional Options
- Conversions between Titan™ and Profiler™
- Pricing changes based on how tool came prior to refurbishment to desired configuration
- Can accommodate additional customer requests
Chem Cabinets
- Replace damaged or compromised components
- Flushing function checks
DBC
- Upper brush box rebuild
- Lower brush box rebuild
- Left and right chuck rebuild
- Verify functionality and adjust to standard values
TBC
- TBC spin shaft rebuild
- Chuck open/close adjustments
- TBC brusharm rebuild
- Verify functionality and adjust to standard values
DTC
- DTC spin shaft rebuild
- Chuck open/close adjustments
- Separation plate adjustments
- Verify functionality and adjust to standard values
Loader
- Belt replacement and adjustment
- Verify functionality and adjust to standard values
MT1,2,3
- Vacuum seal replacement
- Transfer arm replacement as required
- Verify functionality and adjust to standard values
This configuration also comes with the following Standard Mirra™ specifications:
- Tool is fully dis-assembled down to frame
- Thorough cleaning to remove years of accumulated slurry and stains
- Replace e-chain with Balanceworx design remote pneumatic unit and cascade
- New regulators, transducers, and valves
- Relocates pressure regulators, valves and transducers off spindles to top of tool for easy access
- Cascade design provides for cleaner cable runs and prevent early cable failures
- Dual Channel Proportional Pneumatics Boards
- See our remote cascade and pneumatics for more information
- Rotary unions refurbished
- NSK Spindle Motors refurbished
- NSK Drivers refurbished
- Spindles rebuilt, new bearings
- Headsweep assemblies rebuilt
- Cross removed and re-coated
- New spindle covers
- Cross hub and motor assembly removed and rebuilt
- New wafer slip board & dual detection sensor assemblies
- HCLU full rebuild
- Parts re-coated
- New pedestal shaft, cylinders, jaws, forks
- See our HCLU Refurbishment for more details
- Platen motors refurbished
- New platen gearboxes
- Platens and subplatens re-coated
- ISRM modules are refurbished/replaced for each platen
- New slip rings
- New platen bearings
- Rebuilt pad conditioning base assembly with new coatings for base and optional acrylic top covers
- Refurbished pad conditioning head assembly
- New slurry arms with HPR, drop tubes, HPR collars, and slurry arm bases
- New interplaten clean blocks and shrouds
- All new teflon tubing for all fluid delivery
- All new valving for fluid delivery
- New drain assembly (configured for 1, 3, or 4 drain outlets)
- New slurry delivery module with new flow controllers
- Your choice of McMillan, Malema, SMC – pricing options will vary
- New pad conditioning pneumatic control panel
- All new boards for pneutronics rack
- Wet robot rebuilt with extended leadscrew and bearing captured end, new kevlar track belt
- New z-axis, wrist, and shoulder motors
- New exterior lower panels
- New exterior upper panel
- New middle skins (windows)
- New pad conditioning trays and rails
Additional Options
- Conversions between Titan™ and Profiler™
- Pricing changes based on how tool came prior to refurbishment to desired configuration
- Can accommodate additional customer requests